(1)
Obtain a mould of the desired shape and size.
(2) Place a desired design pattern facedown on
a light table or tape it up on a window with the
design facing outwards and trace the design onto
the reverse side with a marker pen.
(3)
Apply a thin film of petroleum jelly (vaseline)
onto the entire interior surface of the mould
to enable easy release of the finished Mosaic
paver.
(4)
Place the design reverse side up into the bottom
of your plastic mould after trimming to fit snugly.
(5)
Cut a sheet of clear vinyl contact self adhesive
film to size and place on top of the pattern (already
in the base of the mould). Don't forget to remove
the paper backing and lay it adhesive side facing
up.
(6)
Cut each piece of glass or tile to the shape and
size required by the pattern, grinding any piece
where necessary to ensure it will fit inside pattern
lines.
(7)
Press each piece firmly onto the contact paper
to ensure adhesion. The spacing created by the
width of the design lines allows the cement mortar
to get in and around the individual pieces for
a smoother finish and better adhesion. Remember
the pattern is the reverse of the final design.
Place glass pieces with the best side facedown
onto the adhesive contact paper as this will be
the top of the finished article.
(8)
Adjust any pieces of glass not in their correct
position. One of the main advantages of the indirect
method is that it allows you to lift and adjust
any glass pieces. Leave a space of 0.15- 0.3 cm
between each glass piece to be filled by the cement
mix.
(9)
Mix some ready mixed cement or mortar mix or make
your own using one part cement and three parts
fine sand, coloured with oxide if desired. Use
sufficient water to finish with a mix that is
moist but not runny or crumbly. A fistful of the
mix should maintain its shape when you open your
fingers.
(10)
Carefully fill the mould with the cement mix.
Smooth around the edges and over the glass pieces
being careful that you do not dislodge any pieces
of glass from the final is easy vinyl.
(11)
Use your hand to gently pat the mixture, to help
release any air that has been trapped between
the glass pieces. Fill the mould to a halfway
point and then gently tap the mould with a mallet
of hammer to help dislodge the air.
(12)
If the stepping stone is to placed in a heavy
traffic area the paver should be reinforced with
a piece of galvanised chicken mesh wire cut to
size. For general garden use this will be unnecessary.
(13)
Complete the filling of the mould, gently tapping
occasionally to continue releasing air that can
cause unsightly air holes on the surface of the
paver.
(14)
It is normal for water to now come to the surface
of the mix. Level the top of the concrete paper
by smoothing the top with a straight edged piece
of wood.
(15)
Wait three to five days until the concrete has
set and then remove the concrete Mosaic paver
from the mould.
(16)
After the concrete is set remove the concrete
Mosaic paver from the mould. Invert the mould
and lay it face down on the work surface. With
one of your hands tap the bottom of the mould
while slightly raising one side of the mould off
the table with the other hand. Rotate the mould
while continuing to tap until the paver stone
has been released from the mould. Do not use excessive
force.
(17)
Wipe away the thin film of adhesive contact paper
on the surface of the glass pieces and then clean
the remainder of the surface with a soft bristle
brush.
(18)
Fill in any small holes on the surface with concrete
mix and then clean the surface again with a moistened
sponge.
(19)
Buff the surface with a clean dry cloth. Handle
the paver gently as it is still not at maximum
strength. It will continue to gain strength for
the next month and possibly even longer.
Copyright 2009 Aldax Enterprises Pty Ltd.